Wednesday, October 23, 2013

Case Study: MoCu Heat sinks Help Cut Weight and Improve Mobility


Weight reduction is a key issue in aerospace/aircraft applications. One should never neglect any possible opportunity to reduce weight. Accumulation of the weight reduction of every individual component may lead to a down-sized engine or smaller wings. A rule of thumb in aerospace field is that one pound directly saved weight can lead to another pound reduction indirectly. The smaller the take-off weight, the smaller the amount of fuel needed, which brings a lot of economical and ecological benefits. In military applications like submarines where mobility is a big concern, weight cut is also crucial.

A big weight reduction potential lies in utilizing lighter heat sinks in electronic devices used in aerospace/aircraft applications and submarines. MoCu heat sinks provided by Torrey HillsTechnologies have been applied in the International Space Station (ISS), F-15 Eagle fighters and submarines to provide the solutions.
 

Fig 1. ISS
                                                          

Fig 2. A submarine

Fig 3.An air fighter


Challenge

How to reduce the weight of heat sinks in electronic devices while meeting other performance requirements like CTE (coefficient of thermal expansion) and TC (thermal conductivity) has been a challenge in aerospace and military application fields.

Solutions: MoCu thermal management materials

The MoCu composite exhibits combinational properties such as high electrical and thermal conductivities, low CTE, nonmagnetic, good high-temperature performance and etc.
Compared with traditional packaging materials, they have a high thermal conductivity and their CTEs can be tailored by adjusting the Mo/Cu ratio to closely match those of die materials.
Compared with WCu materials which also enjoy high thermal conductivity and are CTE changeable, MoCu materials have a lower density. Typical properties of heat sink grade WCu and MoCu materials are shown respectively in table 1 and table 2.
Table 1 Typical properties of heat sink grade WCu

Name
Density(g/cm3)
CTE(10-6K-1)
TC(W/mK)
W90Cu
W88Cu
W85Cu
W80Cu
17.0
16.9
16.3
15.6
6.5
6.8
7.0
8.0
190-200
190-200
200-210
210-220
              
Table 2 Typical properties of heat sink grade MoCu
Name
Density(g/cm3)
CTE(10-6K-1)
TC(W/mK)
Mo85Cu
Mo80Cu
Mo70Cu
Mo60Cu
Mo50Cu
10.0
9.9
9.7
9.6
9.5
6.8
7.2
7.5
9.5
9.9
165
175
195
215
250


For more information, please check http://www.torreyhillstech.com/hsmocu.html